Identify Your Warehouse Safety Scope & Equipment Profile
Whether managing 200 distribution forklifts or supplying material handling trucks, configure matching anti-collision kits.
Distribution Centers & Warehouse Fleets
For Logistics Directors and EHS Plant Safety Managers running counterbalance, reach, and VNA forklifts seeking zero pedestrian strike incidents.
- Mitigate blind-corner pedestrian risks and rack impacts
- Automated speed reduction in high-foot-traffic crossing zones
- Zero recurring subscription fees on standalone local controllers
Material Handling Equipment (MHE) Dealers
For forklift sales and rental dealerships seeking plug-and-play safety upgrade packages that increase leasing margins and operator retention.
- Universal 12–80V wide-voltage input for electric and IC forklifts
- White-label packaging & dealer branded display interfaces
- Factory-direct volume supply with rapid dispatch
Forklift Manufacturers & Upfitters
For industrial truck manufacturers requiring IATF 16949 certified production, CAN-bus speed throttling relays, and custom mast brackets.
- Direct CAN-bus throttle governor and hydraulic valve integration
- ISO 3691-4 industrial truck safety standard alignment
- Cold-storage rated hardware down to -30°C without lens fogging
Critical Warehouse Blind Zones & Human-Machine Conflict
Indoor logistics corridors feature high pedestrian foot traffic, towering storage racks, and heavy moving loads that obstruct visibility.
Pedestrian StrikeBlind Aisle Intersections & Corner Collisions
Pedestrians walking out from rack ends cannot be seen by forklift operators carrying pallets. Optical mirrors are frequently ignored in busy shifts.
Anti-Collision Solution
View ObstructionMast Blind Zones & High-Lift Tipping Risks
Elevated pallets obstruct forward vision completely. Drivers reversing blindly or navigating blind spots risk dropping multi-ton pallet loads.
Wireless Camera Solution
Speeding HazardExcessive Speed in Narrow Storage Aisles
Piece-rate pressures encourage aggressive driving. High-speed cornering causes forklift rollovers and severe structural warehouse rack collapse.
Speed Limiter Solution
Unauthorized UseUnauthorized Operation & Lack of Access Control
Uncertified operators taking ignition keys leads to severe liability. Lack of RFID driver access badging exposes facilities to massive OSHA fines.
Driver Access SolutionThe Ineffective "Beep-Beep" Alarm Fatigue
Constant ultrasonic beepers beep at walls, pallets, and empty racks. Drivers quickly develop alarm fatigue and disable the sensors. AlwayCare AI only alarms when an actual human being enters the danger zone.
Battery Voltage Spikes & Cold Storage Failure
Electric forklifts suffer 80V regenerative braking surges, and cold chain freezers destroy consumer electronics. AlwayCare hardware supports 12–80V input with sealed -30°C to +75°C ratings.
AI Pedestrian Sensor & Automated Speed Governor Topologies
AlwayCare integrates sub-100ms Edge AI pedestrian cameras, wireless fork-tip laser guidance, and automated throttle controllers.
Recommended Core System Bill of Materials (BOM)
UA350 Forklift AI Host
Integrated AI pedestrian tracking and UWB receiver, direct throttle governor control relay, 12–80V wide voltage, audible siren & voice warning output.
View Product Specs
CC1004-BSD AI Sensor
Dedicated neural model trained on warehouse clothing, safety vests, and crouching workers; sub-100ms response time, IP69K waterproof housing.
View Product Specs
CC982-W Wireless Mast Camera
Attaches directly to fork carriage with magnetic mount, rechargeable 50h battery, integrated green laser positioning line for precision high-rack entry.
View Product Specs
DP230 7" Industrial Monitor
Heavy-duty steel bracket mounting, high-luminance display, automatic reverse trigger, integrated high-decibel audible visual warning alert.
View Product SpecsZero-Lock-in Business Cooperation Pathways for Intralogistics
Choose standalone hardware deployment without cloud lock-in, or integrate via RESTful APIs into your existing Warehouse Management System (WMS).
Model 1Outright Hardware Purchase
Direct purchase of standalone forklift safety kits. Plug-and-play installation with zero monthly platform subscriptions or mandatory cloud fees.
Model 2White-Label OEM / ODM
Laser-etched dealer logos, custom boot animations, customized mounting brackets for Linde, Toyota, Crown, and Jungheinrich chassis.
Model 3WMS & Telematics Integration
Wi-Fi / 4G telemetry streaming impact alerts, speed violation timestamps, and driver RFID badges directly to your central warehouse management portal.
Engineering & Deployment Roadmap
From initial equipment scoping to large-scale fleet commissioning, we ensure a predictable, risk-free technical partnership.
Facility & Forklift Survey
Review forklift models (counterbalance, reach, pallet jack), operating voltages (24V/48V/80V), and aisle crossing hot-spots.
Custom BOM & Brackets
Deliver tailored bracket drawings, throttle speed limiter wiring schematics, and complete bills of materials.
Evaluation Sample Test
Dispatch evaluation kit; test pedestrian detection zones (warning zone 6m, stopping zone 3m) in active warehouse aisles.
Aisle Pilot Validation
Deploy 3–5 units across high-traffic shipping docks to confirm zero false alarms and driver acceptance.
Facility-Wide Rollout
Batch hardware delivery, certified technician installation training, and 15-month comprehensive factory warranty.
Proven Global Deployments & Verified Financial ROI
Tested and proven across demanding commercial environments in the Americas, Europe, Australia, and Asia-Pacific.
Verified Commercial Field Operations
Quantified Financial & Safety ROI
Physical & Engineering Deliverables
- ✓Forklift Hardware Suite:UA350 AI controller, CC1004-BSD pedestrian camera, CC982-W wireless mast camera, DP230 rugged monitor.
- ✓Speed Governing Harness:Direct throttle interlock relay kit, 12–80V wide-voltage DC-DC converter, heavy magnetic mounting plates.
- ✓WMS Protocol Documentation:RESTful API documentation, MQTT event publishing dictionary, and impact sensor calibration guides.
- ✓Safety Certifications:CE, FCC, RoHS, ISO 3691-4 industrial truck EMC, and IP69K high-pressure washdown verification.
- ✓Factory Support:15-month comprehensive warranty, lifetime firmware maintenance, and dedicated technical FAE assistance.
Explore Safety Solutions For Other Commercial Industries
Operating other commercial vehicle types or heavy mobile equipment? Discover our purpose-engineered edge AI safety suites.
Connect With Our Fleet Engineering Team
Avoid SaaS lock-in and excessive middleman markups. Request an evaluation pilot kit or schedule a direct technical alignment call with our senior embedded engineering team.
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